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Industrial Engineer AI
AI for Warehouse Operations

Slotting. Productivity.
WMS Intelligence.
All Solved.

We build custom AI systems that connect to your existing WMS and turn your operational data into a live intelligence layer — optimizing slotting, scoring productivity in real time, and closing inventory accuracy gaps. No WMS replacement required.

$10K flat fee — full refund if no value
IISE-certified industrial engineers
No WMS replacement required
20–30%
Travel Time Reduction
benchmark · slotting optimization
15–25%
Pick Rate Improvement
benchmark · AI productivity scoring
99.5%+
Inventory Accuracy
benchmark · vs. typical 97–98%
2–4×
Faster Dock-to-Stock
benchmark · receiving workflow AI

Figures are benchmarks from comparable warehouse engagements. Results vary by operation, scope, and baseline. Not a guarantee.

The Problems

What's Slowing Your Warehouse Down

These four problems are common across warehouse operations. They're measurable, they're expensive, and they're solvable with AI.

Poor Slotting — Top SKUs in the Wrong Location

20–30% of travel time is wasted because high-velocity SKUs are slotted by gut feel, not velocity data. Pickers walk past empty slots to reach items that should be at the front of the pick path.

Productivity Blind Spots

You know your picks-per-hour at the shift level. You don't know which zone, which pick type, or which time of day is dragging the average down. Without granular data, you're coaching in the dark.

WMS Reports That Are Always Behind

Your WMS has the data. But the reports are T+1, the dashboards are static, and the KPIs are whatever someone decided to track three years ago. Operations managers need live intelligence, not lagging exports.

Inventory Accuracy Gaps

Most warehouses run at 97–98% inventory accuracy. That 2–3% gap causes stockouts, phantom inventory, and customer service failures. AI-driven cycle count prioritization closes the gap to 99.5%+.

AI Use Cases

Six AI Systems Built for Warehouse Operations

Every use case below has been deployed in a real warehouse operation. We don't sell software — we solve operational problems.

20–30% travel time reduction

AI-Driven Slotting Optimization

AI analyzes pick velocity, SKU weight, pick frequency, and order profiles to generate an optimal slot assignment. Reduces travel time 20–30% without a WMS upgrade.

15–25% pick rate improvement

Real-Time Productivity Dashboard

Live picks-per-hour by zone, worker, shift, and pick type. Supervisors see gaps as they happen — not at the end of the shift. Engineered labor standards built in from day one.

Real-time, not T+1

WMS Intelligence Layer

Read-only API connection to SAP, Manhattan, Oracle, or any WMS. Industrial engineers architect your KPIs. Live dashboard replaces lagging reports. No WMS replacement required.

2–4× faster dock-to-stock

Receiving Workflow AI

AI monitors inbound flow from dock appointment through put-away. Auto-classifies inbound freight, routes to the right zone, and flags receiving bottlenecks before they back up the dock.

99.5%+ inventory accuracy

Inventory Accuracy AI

AI scores every SKU by accuracy risk — based on pick frequency, transaction volume, and historical discrepancy rate. Prioritizes cycle counts where they matter most. Closes the gap to 99.5%+.

Eliminates pick-location stockouts

Demand-Driven Replenishment

AI predicts replenishment needs by zone and SKU based on order velocity and inbound schedule. Eliminates stockouts in pick locations and reduces emergency replenishment labor.

The Process

From Operations Review to Live AI in 8 Weeks

01
Day 1–7

Operations Review

2 days on-site. We map your slotting logic, productivity gaps, WMS reporting, and inventory accuracy program.

02
Week 1–2

Use Case Prioritization

We rank AI opportunities by ROI and speed-to-value. Slotting and productivity dashboards are typically first.

03
Week 2–6

WMS Integration

Read-only API connection to your WMS. No system changes. No IT project required.

04
Week 6–8

Live AI Layer

Slotting recommendations, productivity dashboards, inventory accuracy scoring, and receiving intelligence go live.

Integrations

We Connect to Your Existing WMS

Read-only API integration. Your WMS stays as the system of record. Zero risk to operations.

SAP EWM
SAP S/4HANA
Manhattan Associates
Oracle WMS
Blue Yonder
Infor WMS
Körber
HighJump
JDA
3PLCentral (Extensiv)
Deposco
Logiwa
Fishbowl

+ any WMS or ERP with an API

Risk-Free Guarantee

Full Refund If You Don't See the Value

The Operations Review is $10,000 flat. Two days on-site. Report in 7 days. If you don't walk away with a clear picture of your top AI opportunities — we refund every dollar. No questions asked.

Common Questions

Frequently Asked Questions

How does AI-driven slotting work?

We pull 90–180 days of pick history from your WMS and run it through an optimization model that accounts for pick velocity, SKU weight, pick frequency, and order profile. The model generates a recommended slot assignment that minimizes travel time. We validate it with your operations team before any physical moves happen.

Do we need to replace our WMS to use AI?

No. We connect to your existing WMS — SAP, Manhattan, Oracle, Infor, or any system with an API — via read-only integration. Your WMS stays as the system of record. The AI layer adds intelligence on top without touching your core system.

What does a real-time productivity dashboard show?

Picks per hour by zone, worker, shift, and pick type. Travel time by zone. Replenishment frequency and timing. Dock-to-stock cycle time. All live, not T+1. Supervisors see the gaps as they happen and can intervene before the shift ends.

How long does it take to improve inventory accuracy?

AI-prioritized cycle counting typically shows measurable improvement within 30–60 days. We score every SKU by accuracy risk and generate a daily cycle count list that focuses effort where it matters most. Most operations move from 97–98% to 99.5%+ within a quarter.

What is the Operations Review for a warehouse?

Two days on-site with a principal industrial engineer. We map your slotting logic, productivity measurement, WMS reporting gaps, and inventory accuracy program. We identify the top 3–5 AI opportunities ranked by ROI and deliver a written report with implementation roadmap in 7 days. $10,000 flat fee. Full refund if you don't see the value.

Get Started

Turn Your WMS Data
Into a Live Intelligence Layer

Book an Operations Review. Two days on-site with a principal industrial engineer. A written report in 7 days. A clear AI roadmap for your warehouse. $10K flat fee — full refund if you don't see the value.

IISE-certified industrial engineers·No WMS replacement required·Results committed in writing