Eliminate Waste.
Stop Defects.
See Your Operation Live.
We build custom AI systems that connect to your existing ERP and WMS — no replacement required. Industrial engineers architect the solution. AI validates every insight. You get a live intelligence layer that finds waste and stops defects before they reach your P&L.
Figures are benchmarks from comparable engagements. Results vary by operation, scope, and baseline. Not a guarantee.
What's Costing You Money Right Now
Most manufacturing operations have the same four problems. They're expensive, they're measurable, and they're solvable with AI.
Defect Escapes Reaching Customers
Industry average escape rate is 2–3%. Each incident costs $10K–$500K in recalls, rework, and reputation damage. Manual inspection can't catch everything at line speed.
ERP Data Silos — No Single View
Your SAP, Oracle, or WMS holds the data. But production managers still pull reports manually, reconcile spreadsheets, and make decisions on yesterday's numbers.
Scheduling Inefficiencies
15–25% of production capacity lost to poor sequencing, changeover bottlenecks, and reactive scheduling. AI-driven sequencing eliminates the guesswork.
Unplanned Downtime
Reactive maintenance costs 3–5× more than planned. Most manufacturers have the sensor data to predict failures — they just don't have the AI layer to act on it.
Six Ways AI Improves Manufacturing Operations
Every use case below has been deployed in a real manufacturing operation. No demos. No pilots that never ship.
Visual Defect Detection
Camera-based AI inspects every unit at line speed. Our clients achieve 0.4% escape rates — versus the 2–3% industry average. No operator required at the inspection gate.
Production Scheduling AI
AI sequences jobs to minimize changeover, balance line load, and meet due dates. Reduces idle time 15–25% in the first 30 days without touching your ERP.
ERP/WMS Intelligence Layer
Read-only API connection to SAP, Oracle, Manhattan, or any WMS. Industrial engineers architect your KPIs. Dual-AI analysis validates every insight. Live dashboard, not lagging reports.
Predictive Maintenance
Connect your SCADA, PLC, or sensor data to an AI model that scores failure probability by asset. Maintenance teams get 48–72 hours of advance warning instead of a breakdown call.
Quality Gate Automation
Replace manual inspection checkpoints with AI-scored gates. Every unit gets a pass/fail with a confidence score and a reason code — logged, traceable, and auditable.
Scrap & Rework Intelligence
AI correlates scrap events with upstream variables — shift, machine, material lot, operator. Identifies root cause patterns your team has been chasing manually for months.
From Operations Review to Live AI in 8 Weeks
Operations Review
2 days on-site. Principal industrial engineer maps your top waste and defect sources. Report delivered in 7 days.
Use Case Prioritization
We rank AI use cases by ROI, feasibility, and speed-to-value. You choose where to start.
AI Integration Build
We connect to your existing ERP/WMS via read-only API. No system changes. No IT project.
Live Intelligence Layer
Your team gets a live dashboard, AI-scored alerts, and a continuous improvement loop.
We Connect to Your Existing Systems
Read-only API integration. Zero risk to your core ERP. No system changes required.
+ any WMS, ERP, MES, or SCADA system with an API
Full Refund If You Don't See the Value
The Operations Review is $10,000 flat. Two days on-site. Report in 7 days. If you don't walk away with a clear picture of your top AI opportunities and a prioritized roadmap — we refund every dollar. No questions asked.
Frequently Asked Questions
How long does it take to deploy AI for manufacturing operations?
A typical Operations Review takes 2 days on-site and delivers a full report within 7 days. Implementation of the first AI use case — usually defect detection or scheduling — takes 4–8 weeks. We work alongside your existing systems without replacing them.
Do we need to replace our ERP or WMS to use AI?
No. We connect to your existing SAP, Oracle, Manhattan, or any WMS/ERP via read-only API. Your core systems stay untouched. The AI layer sits on top and adds intelligence without disrupting operations.
What does an Operations Review include?
Two days on-site with a principal industrial engineer. We map your top 3–5 waste and defect sources, identify the highest-ROI AI use cases, and deliver a written report with implementation roadmap within 7 days. Flat fee of $10,000. Full refund if you don't see the value.
What industries within manufacturing do you serve?
Automotive, food and beverage, consumer goods, electronics, pharma and life sciences, metals and fabrication, plastics, and industrial equipment. If you have a production line, WMS, or ERP, we can connect to it.
What makes Industrial Engineer AI different from software vendors?
We are industrial engineers first, not software vendors. We work at the intersection of operations, industrial engineering, and AI — not just software implementation. Every engagement is led by an engineer with operations experience, not a sales team. We don't sell licenses; we solve problems.
Find $340K+ Hidden in Your Operation
Book an Operations Review. Two days on-site with a principal industrial engineer. A written report in 7 days. A clear AI roadmap with prioritized use cases. $10K flat fee — full refund if you don't see the value.
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