Real-Time Floor Visibility.
Without The Big MES Project.
Live OEE from machine signals and operator voice. Assembly errors caught at the station. Changeover variance eliminated. Downtime root cause in minutes, not days.
The Real Problem
You're Managing Yesterday's Data On Today's Floor
Line stoppages happen before anyone knows there's a problem
Real-time AI monitoring detects drift in cycle time, reject rate, and OEE — and alerts before the line stops
Operators spend shift time filling out paper production logs
Voice AI captures production counts, downtime reasons, and quality holds hands-free at the station
You can't see real OEE — only what operators write down at end of shift
AI calculates true OEE from machine signals and operator voice inputs — live, not 24 hours later
Changeover times are inconsistent and no one knows why
AI analyzes changeover sequences, identifies the top 3 time wasters, and guides operators through optimized steps
What We Deploy
Four AI Systems Built For Production Teams
Real-Time OEE Intelligence
AI pulls from machine signals, operator inputs, and quality data to calculate live OEE by line, shift, and SKU. No more end-of-shift data entry.
Assembly Verification AI
Vision AI confirms correct parts, correct orientation, and correct torque at each assembly station. Catches errors before they become warranty claims.
Changeover Optimization
AI analyzes your changeover sequences, identifies the specific steps causing variance, and delivers operator-by-operator coaching to hit target changeover times consistently.
Downtime Root Cause AI
When a line stops, AI immediately correlates the event with machine data, recent quality results, and maintenance history to surface the most likely root cause — not a guess.
Our Core Differentiator
We Don't Replace Your Systems. We Connect Them.
Most operations are drowning in data that's trapped in silos. Your WMS knows one thing. Your ERP knows another. Your spreadsheets know the rest. Nobody talks to each other.
We build the Intelligence Layer that connects your MES, ERP, machine signals, and production data — unifying the data, adding AI decision logic, and making your entire operation visible and interactive in real time.
Systems we connect
WMS
ERP
EDI
MES
IoT
Excel
WCS
TMS
Unified Data
Real-Time Sync
AI Decision Logic
↓ Interactive dashboards · AI alerts · Automated actions