Operations ROI Calculator
WHAT IS YOUR
WASTE COSTING YOU?
Enter your operation's numbers. Every assumption is editable — see exactly how the model works and what IE.AI integration is worth before you commit.
Default assumptions use conservative IE industry benchmarks. Adjust them to match your operation.
Your Operation
Labor
Direct labor headcount in the operation
Fully loaded wage including benefits
% of labor time lost to waiting, searching, rework, and non-value-added work. Industry average: 15–25%.
Quality
% of units with a defect, rework, or quality escape
Rework cost, scrap, customer return, or claim cost per defect
Systems & Reporting
WMS, ERP, MES, EDI, spreadsheets — each gap creates friction
Time spent pulling data, building reports, and reconciling systems
Your Annual Cost of Inaction
Total Annual Cost of Inaction
Per year, based on your inputs
With IE.AI Integration
40% improvement assumedAnnual Savings
$374K
Net Benefit
$354K
Payback
19d
Operations Review
REPLACE THE ESTIMATE
WITH THE REAL NUMBER.
Day 1
IE Observation
We walk your operation, map your processes, and identify the top waste and defect sources using P&L-grounded analysis.
Day 2
Deep Dive
We review your systems, data flows, and reporting stack. Every assumption in this calculator gets replaced with your actual number.
Within 7 Days
Gap Report
You receive a specific report: what's causing your waste, what it's costing, and a prioritized fix plan. The report is yours either way.
$10,000 flat · 2 days on-site · 100% refund if you don't find the findings valuable